Full Lifecycle Transparency

The End-to-End
Garment Manufacturing Journey

From your initial tech pack sketch and CAD pattern selection to yarn sourcing, automated cutting, precision needlework, and global export — discover every meticulous step in our factory.

01

Design & Pattern

CAD Drafting & Grading

Digitizing sketches and tech packs into 3D CAD pattern systems with precision grade nesting, maximizing cloth utilization to 98.4%.

Quality Benchmark: 3D Virtual Fitting & Grading
Technology / ToolGerber AccuMark 3D Pattern Suite
Tolerance±0.5 mm
Daily Capacity40 Tech Packs / Day
Design & Pattern
STAGE 01 VERIFIED
02

Fabric Selection

Yarn Testing & Inspection

Ethical yarn sourcing, lab dipping for Pantone matching, four-point system visual fabric inspection, and shrinkage pre-wash tests.

Quality Benchmark: OEKO-TEX & GOTS Certified
Technology / ToolSpectrophotometer Lab Dye Dipping
ToleranceDelta E < 0.8
Daily Capacity10,000 Metres / Day
Fabric Selection
STAGE 02 VERIFIED
03

Cutting

Automated Multi-Ply Laser

Automated vacuum-hold spreading tables paired with CNC high-speed blade and laser cutters ensuring flawless edge uniformity.

Quality Benchmark: Zero Distortion Multi-Ply Cut
Technology / ToolMorgan Tecnica CNC Cutting Table
Tolerance±0.2 mm
Daily Capacity15,000 Panels / Day
Cutting
STAGE 03 VERIFIED
04

Stitching

Artisan Needle Assembly

Modular production cells equipped with programmable Juki lockstitch, overlock, and flatlock machines staffed by veteran master tailors.

Quality Benchmark: 14 - 18 Stitches Per Inch
Technology / ToolJuki Direct Drive DDL-9000C
ToleranceAQL 1.5 Inline
Daily Capacity5,000 Garments / Day
Stitching
STAGE 04 VERIFIED
05

Finishing

Treatment, Steam & Wash

Enzyme washing, silicon softening, wrinkle-free curing, thread trimming, and automated carousel tunnel steam ironing.

Quality Benchmark: Bio-Silicon Soft Handfeel
Technology / ToolVeit Industrial Tunnel Steam Finisher
Tolerance100% Wrinkle Removal
Daily Capacity6,000 Garments / Day
Finishing
STAGE 05 VERIFIED
06

Quality Check

AQL 2.5 Multi-Point Audit

Comprehensive 100% individual garment inspection covering measurement tolerances, seam slippage, color harmony, and metal/needle detector audit.

Quality Benchmark: Dual-Pass Metal & Needle Detector
Technology / ToolLock Inspection 9-Point Sensor Grid
ToleranceZero Tolerance Metal
Daily Capacity100% Unit Verification
Quality Check
STAGE 06 VERIFIED
07

Packaging & Dispatch

Eco-Packaging & Global Logistics

Custom hang-tags, woven labels, individual biodegradable polybags, barcode master shipping cartons, and air/sea freight export worldwide.

Quality Benchmark: Custom Private Label Packaging
Technology / ToolAutomated Folding & Polybag Sealer
ToleranceBarcoded SKU Compliance
Daily Capacity8,000 Units / Day Export
Packaging & Dispatch
STAGE 07 VERIFIED

Have a tech pack or custom pattern ready?

Send us your sketch or CAD file for instant grading, marker yield analysis, and quotation.